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Soon
after the interior of Albert Schulman's 3,000 square-foot
house was destroyed by a devastating fire, 3D Building
Systems was asked to provide emergency services, cleanup
and complete restoration. While it seemed like just
another house fire, they discovered was that this was
not the typical Columbus, Ohio suburban home. It was
a uniquely designed home inspired by famed architect
Frank Lloyd Wright's Usonian style architecture of the
mid 1900's. The job posed many challenges as a result.
These
Usonian style homes emphasized flowing horizontal interiors
and openness, aesthetic richness and reflected the natural
surroundings they were built into. They utilized an
abundance of natural light, incorporated geometric window
compositions and had high walls. Natural materials like
glass, wood, stone, brick and concrete block are favored
and they were often combined and dramatically juxtapositioned.
The homes emphasized earth tones and nature, had shallow
pitched roofs and overhanging eaves, moveable partitions,
and exposed wood beams.
With
the original builder unavailable, 3D set out to rebuild
the unique interior to its pre-existing condition based
solely on photographs, records, and the memory of homeowner
Albert Schulman. Interior designer Victoria Ludaway
of Custom Made By Design was hired by the homeowner
and helped the team meet the many unique interior challenges
during the successful restoration.
The
source of the fire was in the kitchen, which was completely
destroyed. This area had to be totally reconstructed
to match the original.

Because
of the horizontal shape of the kitchen space, the custom
designed cabinetry served both as storage area and partition
walls separating the food preparation and dining areas.
The unit included built-in pass through spaces to efficiently
get from area to area. Maintaining a clean, neat look
on both sides of the cabinetry unit was critical since
some of it served as a partition wall
and the unit was the dominating visual element in the
space. The unit had doors on both for easy access and
glass windows were built into some of the cabinet doors.
The original unit contained built-in indirect lighting
on top and beneath the unit. 3D rebuilt all the fluorescent
indirect lighting throughout the entire house and in
the kitchen cabinet unit. Custom-made cone shaped fixtures
were added to the top of the unit. These complimented
the rest of the area's lighting fixtures and helped
reflect more light up into the room.
The
original African mahogany wood floor was completely
destroyed in the fire and 3D rebuilt and refinished
it, and reapplied the unique black accent joint lines
to match the look of the original. All the original
Formica kitchen and bathroom countertops were replaced
with Baltic Brown natural granite countertops to give
it an aesthetically pleasing and natural look consistent
with Wright's Usonian style.
3D
rebuilt the rest of the interior to match its original
look or improve it with new elements. The entire home
was lined with custom finished wood floor trim and casings
that were milled on site. The trim had squared edges
with a unique characteristic that required a special
saw cut. 3D had to utilize a joining system at every
intersection, including where the baseboard meets the
casing. This helped the joints fit tightly and helped
restore the original look. The house contained high
ceiling windowsills in some areas that supported the
geometric rectangular windows characteristic of a Usonian
style. 3D replaced all the trim around these high windowsills
in addition to the custom window casings of the more
traditional windows in the house, including a large
bay window.
The
bathroom cabinetry was also unique as it utilized an
overlapping wood appearance. 3D rebuilt the cabinets
to match the original and enhanced its appearance to
make them functional. They added the Baltic Brown natural
granite countertops to give it a richer look.
Rebuilding
the house's extensive low voltage lighting system was
another major challenge for 3D because 95 percent of
the lighting in the house was indirect. In total, the
house contained more than 400 light bulbs. The kitchen
and dining room areas alone contained half of them.
The kitchen cabinets contained approximately 80 light
bulbs. Master low voltage stations in the dining room
and master bedroom controlled all the lighting throughout
the house. In other rooms, there were light switch units
with six buttons that could create different lighting
effects in that particular room.
Throughout
the house, exposed stained wood beams accented the walls.
These beams housed hundreds of indirect lights found
throughout the house. The lights were built into the
beams, which had to be rebuilt and refinished, especially
in the front hall area. These new beams had to match
the look, shape and appearance of the original beams.
The
house also had a custom made solid wood front door that
contained 84 routed accent panels. 3D had a new solid
oak door made to match the appearance of the original.
There was an enclosed nature courtyard in the center
portion of the house that could be seen from nearly
every area of the house. 3D restored the rooms so the
courtyard was once again a dominant feature of that
area.
While
3D helped Albert Schulman reduce his restoration costs
through labor and material efficiencies, perhaps the
largest reduced loss that resulted from the work was
the overall satisfaction and peace of mind Albert Schulman
received from seeing his home restored to the original
Frank Lloyd Wright Usonian style. This makes his home
one of the most unique in his neighborhood.
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